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Application of oily slurry and aqueous slurry in flat grinding machine

2019-09-26
Times

The slurry is oily and watery, both of which have a large range of applications on flat grinders. However, there are some differences between the two. The most essential difference is that the oily slurry is made of oil, that is, most of the auxiliary materials in the composition are oil; and the aqueous slurry is made of water, that is, most of the ingredients. The auxiliary material is water.




The characteristics of the oily slurry are fast grinding speed and high efficiency, but the oily liquid is difficult to clean. Specifically, since the oil is a lubricant, the rotation speed of the grinding disc can be accelerated during grinding, so that the grinding speed is increased invisibly, and the production efficiency is naturally high. In addition, the oily substance has a high degree of adhesion, so after the grinding, the cleaning work is relatively laborious.




The characteristics of the vacuum-plated UV primer aqueous slurry are easy to clean, but the grinding rate is low relative to oiliness. Water is a normal liquid that does not have too many characteristics, so it does not accelerate the grinding speed during the grinding process. Therefore, the polishing liquid is slightly behind in grinding efficiency with respect to the oily liquid. But water-based liquids have the advantage of being easy to clean.




When grinding a workpiece on a plane grinder, it is a confusing thing for customers to choose whether it is an oily liquid or an aqueous liquid. On the one hand, I want to improve efficiency, on the other hand, I want to wash it easily, but the two can't be perfect. Fangda's engineers reminded you that when working on a surface grinding equipment, choose oily or water-based grinding liquid, which can be determined according to the specific conditions of the workpiece and the grinding requirements. If the workpiece material has a high hardness and a large amount of thickness grinding, it is recommended to use an oily liquid. If the material hardness of the workpiece is low and the workpiece itself is thin and difficult to clean, the aqueous liquid is selected.




The composition and main features of oily grinding fluid




The essential components of the oily polishing liquid include mineral oil, an active agent, an extreme pressure additive, and the like, and various additives such as a rust preventive agent and an antioxidant are added.




1. Mineral oil. This kind of grinding liquid is mainly composed of light mineral oil as the main component, adding appropriate oil-soluble rust inhibitor and extreme pressure additive. Since mineral oil is a non-polar substance, it cannot be used in it. The surface forms a strong lubricating film, so it is necessary to add a suitable polar additive, which forms a film on the metal surface to reduce friction.




2, extreme pressure oil, when grinding, in order to form a strong lubricating film on the surface of the metal, it is necessary to add a certain amount of extreme pressure additives containing sulfur, phosphorus and other chemical elements to form extreme pressure oil, due to chlorine The friction coefficient of the compound is relatively low, and the lubricity of the chlorine-containing extreme pressure additive is better. When the chemical reaction of the metal material is chemically generated, the vulcanized film is not easily broken under the action of high temperature, and the temperature is not high. In the occasion, it is more suitable, if a plurality of extreme pressure additives are simultaneously added to the polishing liquid, it can obtain a good lubricating effect in a certain temperature range.


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